Automatic Capsule Counting & Bottling Line | Pet/Pharma/Health Capsule Packaging
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Industrial-Grade Capsule Packaging Automation
Our fully integrated counting and bottling production line delivers precision packaging for:
✔ Pharmaceutical Capsules - Compliance with FDA 21 CFR Part 11
✔ Pet Supplements - Fish oil/softgel handling systems
✔ Nutraceuticals - Vitamin, probiotic & herbal capsules
✔ Veterinary Medicines - Animal health products packaging
Key System Components
✅ High-Speed Capsule Counter - Vision-based counting (99.99% accuracy)
✅ Automatic Bottle Unscrambler - Handles plastic/glass containers
✅ Smart Filling Station - Gentle capsule handling
✅ Induction Sealing - Tamper-evident foil application
✅ Labeling & Serialization - Track & trace compliance
Technical Specifications
Core Performance Features
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Speed: 200-300 bottles/minute (adjustable)
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Counting Range: 10-5,000 capsules/bottle
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Bottle Sizes: 10ml-500ml containers
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Accuracy: <0.1% counting error rate
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Changeover: <10 minutes for different formats
Advanced Technology
🔹 AI Vision System - Detects broken/misshapen capsules
🔹 Anti-Static Design - Prevents capsule sticking
🔹 Dust Extraction - Cleanroom-compatible
🔹 Data Recording - Complete production batch reports
Industry-Specific Configurations
1. Pharmaceutical Grade Line
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Isolated protection for potent drugs
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Serialization for DSCSA compliance
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Nitrogen flushing for oxygen-sensitive products
2. Pet Supplement Packaging
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Extra-large capsule handling (up to 20mm)
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Fish oil softgel compatible
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Moisture-proof bottle filling
3. Nutraceutical Production
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Quick change between tablet/capsule counting
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Cotton insert automation
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Child-resistant cap options
Why Choose Our Production Line?
🏭 Turnkey Solutions
From standalone machines to complete packaging lines
📊 Smart Manufacturing
• OPC-UA connectivity • MES integration • Real-time OEE monitoring
⚙️ Maintenance Advantage
• Tool-free adjustments • Predictive maintenance alerts • Global spare parts network
Technical Comparison Table
Model Feature | Standard Line | Premium Line |
---|---|---|
Max Speed | 200 bottles/min | 300 bottles/min |
Counting Technology | CCD Camera | AI Vision + X-ray |
Serialization | Basic 2D barcode | Full track & trace |
Compliance | GMP | FDA + EU GMP |
[Download Full Technical Dossier]
Get Your Customized Solution
📞 Immediate Contact Options:
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[Live Video Factory Tour]
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[Free Production Audit]
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[Emergency Technical Support]